CREATING THE FUTURE MACHINE

machine 01

Inspection unit

AccuraⅡ 3 units

Type of equipment

CMM

Make

CARL ZEISS

Max. dimension of product

1200*2400*1000㎜

Description

A Coordinate Measuring Machine Designed for High-Accuracy Measurement of Large Aerospace Components

[Key Features and Benefits]
・High-accuracy and high-rigidity structure
The X-axis guide incorporates CARAT material, ensuring long-term stability and consistent measurement accuracy.
Its temperature-resistant design enables high-precision measurements even in production environments such as inline or near-line installations.

・High-speed scanning and high-density data acquisition
Compatible with scanning probes such as VAST XT gold and VAST XXT, enabling high-speed acquisition of a large number of coordinate points.
This allows highly accurate evaluation of form errors, including roundness, flatness, and contour geometry.

・Wide measuring range and flexibility
Supports a broad range of workpiece sizes, from small to large components, covering measuring volumes of up to:
X-axis 1200 mm / Y-axis 2400 mm / Z-axis 1000 mm.
Ideal for high-precision measurement of large workpieces, including aerospace components.

machine 01

Inspection unit

PRISMO 7

Type of equipment

CMM

Make

CARL ZEISS

Max. dimension of product

700*1200*650

Description

A Coordinate Measuring Machine Combining Accuracy, Environmental Resistance, Speed, and Versatility

The PRISMO 7 is a bridge-type CMM that offers exceptional measurement accuracy and repeatability.
It is well suited for quality assurance of both mass-produced and prototype parts that require high precision, including aerospace components, precision parts, and complex-shaped components.

[ Key Features ]
・High-accuracy measurement performance
Excellent length measurement accuracy enables stable evaluation of even minute dimensional and geometrical differences.

・High measurement repeatability through scanning measurement
ZEISS’s proprietary scanning technology provides superior shape capture and repeatability compared to point-by-point measurement.

・Capability for complex shapes and freeform surfaces
Flexible measurement of curved surfaces, radii, and complex three-dimensional geometries.

・High reliability considering environmental temperature changes
Temperature compensation functions ensure stable and reliable measurements under varying environmental conditions.

・Advanced and efficient quality assurance processes
Reduced measurement time and improved data reliability contribute to higher overall quality across manufacturing and inspection processes.

machine 01

Inspection unit

COMET L3D 2 5M

Type of equipment

CCD Digitizer

Make

Steinbichler

Max. dimension of product

--

Description

Non-contact type CMM that allows high speed and precise evaluation of product configuration
Measurements in comparison to 3D model data and reverse engineering also possible.
Measurement accuracy : below 15µm in 400mm

machine 01

Inspection unit

Hand-held probe CMM

Type of equipment

Hand-held CMM XM-C1000

Make

KEYENCE

Max. dimension of product

Sample material up to 25kg

Description

Measurement range：300㎜×250㎜×150㎜
Repeatability：±3㎛
Used for in-process confirmation of precision
Accurate and high-precision measurement based on national standards is ensured.
A single system can handle a wide variety of measurement tasks, including comparison with CAD data and geometric tolerance inspection.
It is used for accuracy verification between production processes.

machine 01

Inspection unit

SURFCOM NEX DX

Type of equipment

Surface roughness / contour measuring unit

Make

ACCRETECH Tokyo Seimitsu

Max. dimension of product

--

Description

Roughness measurements detector suitable for measurements with high magnification and of wide areas.
Outer diameter for detector is 14mm with measurement range 1000µm, measuring magnification up to x500,000.
Auto-stop function for measurements in downward measurement and upside limit detection safety function.

machine 01

Inspection unit

]FF85 CT

Type of equipment

Industrial X-ray CT System

Make

Comet Technologies

Max. dimension of product

Φ1300×2000, 200kg

Description

The FF85 CT is equipped with two types of X-ray tubes and is designed to deliver accurate inspection for components made of a wide variety of materials and sizes.
By combining state-of-the-art hardware with innovative software, it enables inspection across one of the widest ranges of applications in the X-ray and CT industry.

[Key Features]
・Equipped with two types of X-ray tubes (mini-focus and micro-focus) with a flat panel detector
・Excellent versatility enabled by high-precision operation with up to 7 axes
・High thermal stability achieved through the use of a granite manipulator
Touchscreen operation for fast and intuitive inspections
Helical and dual helical CT scanning to expand the field of view in both horizontal and vertical directions

Penetration Capacity (Reference: 600 kV)
・Aluminum: up to approx. 500 mm
・Titanium: up to approx. 300 mm
・Steel: up to approx. 70 mm
・Nickel / Copper: up to approx. 50 mm

machine 01

Inspection unit

Y.CT Compact

Type of equipment

X-ray CT Scanning System

Make

YXLON

Max. dimension of product

φ450*500mm, 30㎏

Description

A mini-focus X-ray CT system ideal for inspection of medium to large-sized components.
It supports inspection of parts with thicknesses of up to 65 mm for steel and 250 mm for aluminum.
Equipped with a high-power X-ray tube and a line sensor detector, the system enables easy and rapid acquisition of high-accuracy, high-resolution 3D images.

[Key Features]
・Maximum X-ray tube output:
・Tube voltage 450 kV / Tube current 1.55 mA
・Detector: LDA (Line Detector Array)
・Limiting resolution: 254 μm pixel pitch

Penetration Capacity (Reference: 450 kV)
・Aluminum: up to approx. 250 mm
・Titanium: up to approx. 150 mm
・Steel: up to approx. 40 mm
・Nickel / Copper: up to approx. 30 mm

machine 01

Inspection unit

Y.MU2000-D　XL

Type of equipment

Digital radiography（DDA）

Make

YXLON

Max. dimension of product

Φ800*1500mm, 60㎏

Description

Maximum X-ray tube output：　Tube voltage 225kV / Tube amparage：7.0mA
Detector : FPD (Digital Flat Panel Detector)
Pixel Pitch ：　200μm

Suitable for iron components up to 15 mm thick and aluminum parts up to 100 mm. FPD will offer high dynamic range with an excellent contrast resolution ideal for live shootings, providing speedy and accurate data on internal quality of the parts being inspected. The unit can manually shoot the images, as well as programmed shooting by teaching functions, suitable for efficient measurements of repetitive parts. ASTM compliant inspection possible. (Nadcap accredited DDA)

Penetration Capacity (Reference: 450 kV)
・Aluminum: up to approx.. 250 mm
・Titanium: up to approx.. 150 mm
・Steel: up to approx.. 40 mm
・Nickel / Copper: up to approx.. 30 mm

machine 01

Inspection unit

--

Type of equipment

--

Make

--

Max. dimension of product

--

Description

--

machine 01

Inspection unit

X-ray Inspection Enclosure 2 units

Type of equipment

X-ray Inspection Enclosure

Make

TESCO

Max. dimension of product

Coverage Box1 size：2000×2000×1000　 Box2 size：2500×2500×1500

Description

Box 1: X-ray Tube
・Manufacturer: Varex Imaging Corporation
・Model: NDI-225-22
・Maximum voltage: 225 kV
・Focal spot size: 1.0 / 5.5 mm

Box 2: X-ray Tube
・Manufacturer: GULMAY
・Model: GIT-225HP/11
・Maximum voltage: 225 kV
・Focal spot size: 0.4 / 1.0 mm

Penetration Capacity (Reference: 225 kV)
・Aluminum: up to approx. 150 mm
・Titanium: up to approx. 40 mm
・Steel: up to approx. 15 mm
・Nickel / Copper: up to approx. 10 mm

Suitable for inspection of large products, including giga-cast components.

machine 01

Inspection unit

CR x Flex　2 units

Type of equipment

Digital radiography(CR)

Make

GE Oil & Gas/FUJIFILM

Max. dimension of product

2000×2000×2000

Description

1. CRxFlex
Manufacturer: GE Sensing & Inspection Technologies Ltd.
Pixel size: 50 / 100 μm
Bit depth: 16 bit

2. DynamIx HR2
Manufacturer: FUJIFILM
Pixel size: 25 / 50 / 100 / 200 μm
Bit depth: 14 bit

We are equipped with two high-resolution digital radiography systems.
Thanks to their wide dynamic range (density adjustment capability), image evaluation of components with large thickness variations and composite materials can be performed in a single exposure.
These CR scanners comply with international standards such as AMS, ASTM, and EN.
(CR systems are Nadcap accredited.)

machine 01

Inspection unit

Film Processor　FNDX 9A

Type of equipment

X-ray Inspection System (Film)

Make

FUJIFILM

Max. dimension of product

Φ450*500mm, 30kg

Description

Film Auto Developer
Model: FNDX 9A
Manufacturer: Fujifilm

Film Model: IX25 / IX50
Manufacturer: Fujifilm

This large-capacity system completes processing from development to drying in approximately 10 minutes.
Efficient inspection is achieved through the use of an auto loader, while the large processing tanks ensure stable and consistent film quality.

machine 01

Inspection unit

ARL 4460 Metals Analyzer 2 units

Type of equipment

Ark Spark Optical Emission Spectrometer

Make

Thermo Fisher Scientific

Max. dimension of product

60ch(Maximum 42 ch)

Description

Two units of iSpark 8860 / 4460 are installed.
They enable trace element analysis down to the ppm level, as well as elemental analysis of specialty alloys.
Analysis is performed for every melt charge, and all data are archived long-term with full traceability.

machine 01

Inspection unit

F.P.I. Line

Type of equipment

Fluorescent penetrant inspection line

Make

MARKTEC

Max. dimension of product

--

Description

Compliant with ASTM E1417 Type I, Method A and AMS 2175.
Inspections are performed by NDT Level III certified inspectors.
(Nadcap accredited.)

machine 01

Inspection unit

Etching process

Type of equipment

Etching process

Make

MARKTEC

Max. dimension of product

600*1000*600㎜

Description

Pre-Penetrant Etching (PPE) for Chemical Processing (CP)
(Nadcap accredited.)

machine 01

Inspection unit

Miniscope® TM4000Plus II

Type of equipment

Tableto SEM (Scanning Electron Microscope)

Make

Hitachi High-Tech

Max. dimension of product

--

Description

[A Quality Evaluation Tool for Visualizing Fine Details]
We have introduced the tabletop scanning electron microscope Miniscope® TM4000Plus II to enable high-resolution observation of microstructures and surface conditions.

This system allows observation and evaluation of fine defects and surface features that are difficult to detect with optical microscopes, under stable conditions and within a short time.

[Main Applications (Examples)]
・Evaluation of machined surfaces and surface conditions
・Observation of micro-defects, cracks, and foreign materials
・Root cause analysis of defects and damaged parts
・Material evaluation and comparative analysis

machine 01

Inspection unit

VHX-2000

Type of equipment

Digital microscope

Make

KEYENCE

Max. dimension of product

--

Description

Used for metal microstructure observation.
This multifunctional digital microscope integrates the capabilities of a stereo microscope, SEM, metallurgical microscope, and measuring microscope in a single system.
It supports high-resolution color imaging, 3D composite display, video recording, and advanced measurement functions such as dimensional and area measurement.

[Specifications]
・Magnification: ×20 to ×5,000
・Image sensor: 1/1.8-inch, 2.11-megapixel CCD
・Total pixels: 1,688 (H) × 1,248 (V)
・Effective pixels: 1,628 (H) × 1,236 (V)
・Resolution: up to 54 megapixels, up to 4,800 (H) × 3,600 (V)

machine 01

Inspection unit

HELIOT710

Type of equipment

Helium leak tester

Make

ULVAC

Max. dimension of product

--

Description

Minimum detectable sensitivity of 0.1 × 10⁻¹² Pa·m³/sec
Turbo molecular pump evacuation unit: YTP-150

Primarily used for leak testing of vacuum chambers for semiconductor manufacturing equipment.
When using the hood method, logarithmic data measurement and data output are also supported.

machine 01

Inspection unit

IPLEX TX

Type of equipment

Industrial endoscope

Make

OLYMPUS

Max. dimension of product

--

Description

Insertion section : Dia.2.4mm
Operating temperature range : –25°C to 80°C (in air) 10°C to 30°C (in water)

machine 01

Inspection unit

INSTRON 5982

Type of equipment

Versatile material testing system

Make

INSTRON

Max. dimension of product

--

Description

Tensile Testing Machine (Nadcap Accredited)
This universal tensile testing machine offers performance and quality that meet or exceed the requirements of major national and international standards, including ISO, ASTM, BS, DIN, EN, and AFNOR.
It is capable of supporting material testing for applications that demand a high level of reliability, such as aerospace materials.

[Main Specifications]
・Load capacity: 100 kN
・Vertical test space: 1,430 mm (56.3 in)
・Displacement measurement accuracy: ±0.01 mm or ±0.05% of displacement (whichever is greater)
・Strain measurement accuracy: Meets or exceeds ASTM E83, ISO 9513, EN 10002-4
・Test speed accuracy (at zero load or constant load): ±0.1% of the set speed
・PC data acquisition rate: Up to 2.5 kHz simultaneously for load, displacement, and strain channels

[Test Capacity Overview]
・Maximum load: 100 kN
・Test distance: 1,430 mm (horizontal) / 1,930 mm (vertical)

machine 01

Inspection unit

EPOCH 1000i

Type of equipment

Ultrasonic Testing Unit

Make

OLYMPUS

Max. dimension of product

--

Description

The EPOCH 100 is a high-precision ultrasonic testing (UT) system that supports standard ultrasonic inspection modes compliant with applicable inspection standards, while also incorporating phased array functionality that enables cross-sectional imaging.
It allows highly accurate and efficient non-destructive inspection by visualizing internal defects and discontinuities within materials.
Phased array imaging provides intuitive understanding of defect location and geometry, contributing to improved inspection accuracy and efficiency.
With its portable design and excellent operability, the EPOCH 100 is well suited for on-site inspections.
At our facility, it is utilized for internal quality verification of cast and machined components, from in-process inspection to final inspection, supporting a highly reliable quality assurance system.

machine 01

Inspection unit

Wilson® BH3000 Brinell hardness Tester

Type of equipment

Brinell hardness Tester

Make

BUEHLER/Wilson

Max. dimension of product

62.5～3000kgf

Description

The Wilson® BH3000 Brinell Hardness Tester is a highly reliable hardness testing system suited for the evaluation of large components, cast materials, and forged materials.
It supports a wide load range from 62.5 kgf to 3000 kgf (maximum 3000 kgf / 30 kN), enabling hardness testing of high-strength and large aerospace components.
Testing is performed in compliance with ISO 6506 and ASTM E10, providing highly reliable and repeatable test results.
Brinell hardness (HB) evaluates the average hardness over a wider area, making it particularly effective for quality verification of cast and forged products.
By conducting hardness testing in-house, we achieve rapid response times and maintain stable quality control.
This equipment is operated under a Nadcap-accredited quality system, supporting material evaluation that meets the stringent requirements of the aerospace industry.
Hardness scale: HB (Brinell)
(Nadcap accredited)

machine 01

Inspection unit

Hardness tester HR-522

Type of equipment

Rockwell hardness tester

Make

MITSUTOYO

Max. dimension of product

--

Description

The HR-522 Hardness Tester supports Rockwell hardness (HR) measurement and is used for reliable hardness evaluation across a wide range of inspection stages, from in-process inspection to final inspection.
It is applied to the hardness verification of metal materials, heat-treated products, and machined components.
The system offers stable measurement accuracy and excellent repeatability, minimizing operator-dependent variation and ensuring consistent and reliable hardness evaluation.
This enables quick and dependable hardness checks for both routine quality control and critical inspections.
At our facility, the HR-522 is primarily used for hardness testing of simultaneously cast test pieces (TP) and physically extracted test pieces, supporting process control and quality assurance.
The equipment is operated in compliance with Nadcap requirements, forming part of our Nadcap-accredited inspection system.

machine 01

Inspection unit

]Wilson® RH2150 Rockwell hardness Tester

Type of equipment

Rockwell hardness tester

Make

BUEHLER/Wilson

Max. dimension of product

--

Description

The RH2150 is a Rockwell hardness testing machine designed for precise hardness evaluation of metallic materials and heat-treated components.
By applying a standardized test load and measuring the indentation depth, it delivers fast and highly accurate hardness values.

It is used for a wide range of products, including steel materials, aluminum alloys, heat-treated parts, and machined components, supporting material property evaluation and in-process quality control.

With stable and reliable measurement performance, the RH2150 plays an important role in ensuring product quality and supporting final inspection before shipment.

machine 01

Inspection unit

Large-Capacity Ultrasonic Cleaner

Type of equipment

Ultrasonic Cleaning System

Make

Moriai Seiki

Max. dimension of product

1100×1100×1000, 200kg

Description

This ultrasonic cleaning system uses ultrasonic vibration to effectively clean components.
It is suitable for a wide range of materials, including metals, plastics, and ceramics, and enables non-contact, efficient cleaning by optimizing cleaning conditions according to the material properties and characteristics of each component.
The system is widely used across various industries where cleaning processes are essential for quality control, and it is particularly effective in removing fine contaminants and machining residues.
This equipment is equipped with four ultrasonic generators (WA-1200-28T) and offers four selectable cleaning modes tailored to the product being cleaned, ensuring efficient and stable cleaning performance:
・Dual-frequency switching mode (close-range dual-frequency oscillation)
・FM oscillation mode
・Single-frequency oscillation mode
・Pulse oscillation mode
These capabilities contribute to consistent cleaning quality and improved process efficiency, supporting high-quality manufacturing requirements.

machine 01

Inspection unit

Contamination Sampling and Measurement System: Graphiner MGF

Type of equipment

Cleanliness Inspection System

Make

Moriai Seiki

Max. dimension of product

Φ450×200mm, 35kg

Description

The Graphiner MGF is an optical automatic contamination measurement system capable of detecting and evaluating extremely small particles and fine contamination that are invisible to the naked eye.
Using a CCD color camera, the system quantitatively measures the size, area, and number of detected contaminants, enabling objective assessment of contamination levels.
This data-driven evaluation supports root cause analysis and process improvement, contributing to higher product and service quality.
Inspection results can be classified according to customer-specified cleanliness grades, and inspection reports can be issued accordingly.
By applying this system to post-cleaning and post-assembly inspections, it enables visualization of cleanliness and stable quality assurance.

The system supports evaluation in compliance with international standards such as ISO 16232 and NAS 1638, making it suitable for products that require stringent cleanliness control, including aerospace components and semiconductor manufacturing equipment parts.

machine 02

Machining Unit

T1 2 units

Type of equipment

Horizontal 5 - Axis Machining Center

Make

Makino

Max. dimension of product

1000*1000mm

Description

A wide variety of workpieces can be machined, including aluminum materials for semiconductor manufacturing equipment, difficult-to-machine materials for aerospace components, steel materials for molds, as well as stainless steel and castings.
Of the five installed spindles, three are equipped with turning capabilities, enabling both milling and turning operations on the same machine.
This integrated machining capability significantly improves productivity, particularly for components used in semiconductor manufacturing equipment.

The system is integrated with an FMS (Flexible Manufacturing System) featuring 53 pallets, enabling 24-hour continuous operation.

Productivity

53-pallet FMS system (shared stocker for T1 and D2)

machine 02

Machining Unit

D2

Type of equipment

5-axis vertical machining center

Make

MAKINO

Max. dimension of product

Ø82.68 × 66.93in

Description

By utilizing a distinctive multi-axis configuration, this machine enables both top-surface machining of mold cavity shapes, typically performed on vertical machining centers, and side-surface machining of mold structural areas, typically performed on horizontal machining centers, to be completed on a single machine.

[Key Features]
Multi-axis configuration
Five-axis capability on the spindle side enables side machining of large and deep molds.
・X-axis / Z-axis (spindle)
・Y-axis (table), W-axis
・A-axis / B-axis (spindle tilt / swivel)
・C-axis (table rotation)

Elimination of step marks on machined surfaces
・High machine accuracy suppresses tool-to-tool step differences
・Simultaneous 5-axis machining with minimal axis movement

Simplified creation of simultaneous 5-axis programs
・Conversion of 3-axis machining programs into 5-axis machining programs

Reduced setup changes
・From rough machining to finishing on a single machine
・Multi-directional deep-hole machining with Super Drill control
・Significant reduction of setup time through semi-automatic workpiece measurement using i-Setup

The system is integrated with an FMS (Flexible Manufacturing System) featuring 53 pallets, enabling 24-hour continuous operation.

Productivity

53-pallet FMS system (shared stocker for T1 and D2)

machine 02

Machining Unit

a500Z 3 units

Type of equipment

Horizontal 5 - Axis Machining Center

Make

Makino

Max. dimension of product

19.69×19.69in

Description

This is a 5-axis machining center characterized by high rigidity and high precision.
Through simultaneous 5-axis machining, it enables high-precision and efficient machining of complex-shaped components, including aerospace parts and molds.
This equipment is integrated with an FMS (Flexible Manufacturing System) and supports 24-hour continuous operation with 93 pallets.
By performing multi-face and inclined surface machining in a single setup, it achieves process consolidation and reduced setup changes, enabling both stable productivity and consistent quality.

Productivity

93-pallets FMS system

machine 02

Machining Unit

a800Z 2 units

Type of equipment

5-axis controlled horizontal machining center

Make

MAKINO

Max. dimension of product

39.37×27.95×31.50in

Description

A wide range of workpieces can be machined, including aluminum materials for semiconductor manufacturing equipment, difficult-to-machine materials for aerospace components, steel materials for molds, as well as stainless steel and castings.
Of the five spindles, three are equipped with turning capabilities, allowing turning processes to be performed on the same machine.
This integrated machining capability significantly improves productivity, particularly for components used in semiconductor manufacturing equipment.

Productivity

24-hour operation enabled by a 44-pallet FMS (Flexible Manufacturing System)

machine 02

Machining Unit

a81nx 1 unit

Type of equipment

Horizontal simultaneous 4 - Axis Machining Center

Make

Makino

Max. dimension of product

24.80×24.80in

Description

An FMS (Flexible Manufacturing System) integrating MAKINO a81nx, a82, and a800 has been established, enabling 24-hour continuous operation with 44 pallets.
Each machine is a horizontal machining center featuring high rigidity and high precision, supporting machining that requires a high level of quality and stability, such as aerospace components, semiconductor manufacturing equipment parts, and mold components.
Through automated transfer and process consolidation enabled by the FMS, setup time is reduced and productivity is improved, allowing flexible response from high-mix production to mass production.

Productivity

44-pallet FMS system (shared stocker for a800Z, a81nx, and a82)

machine 02

Machining Unit

a82 2 units

Type of equipment

Horizontal simultaneous 4 - Axis Machining Center

Make

Makino

Max. dimension of product

24.80×24.80in

Description

An FMS (Flexible Manufacturing System) integrating MAKINO a81nx, a82, and a800 has been established, enabling 24-hour continuous operation with 44 pallets.
Each machine is a horizontal machining center featuring high rigidity and high precision, supporting machining that requires a high level of quality and stability, such as aerospace components, semiconductor manufacturing equipment parts, and mold components.
Through automated transfer and process consolidation enabled by the FMS, setup time is reduced and productivity is improved, allowing flexible response from high-mix production to mass production.

Productivity

44-pallet FMS system (shared stocker for a800Z, a81nx, and a82)

machine 02

Machining Unit

INTEGREX i-350H S 2500U　2 units

Type of equipment

Horizontal CNC Lathe

Make

MAZAK

Max. dimension of product

Ø36.22×31.50in

Description

[Key Features]
・As a next-generation multi-tasking machine, the flat front design of the machine body significantly improves accessibility and integration with peripheral equipment such as articulated robots and material stockers.
・Achieves high horsepower on the turning spindle and a high-rigidity machine structure.
・A large machining area and extended Y-axis stroke expand the range of machinable workpieces.
・Equipped with the MAZATROL SmoothAi CNC, supporting AI, digital twin, and automation technologies.

Productivity

--

machine 02

Machining Unit

MEGATURN NEXUS 900M　2 units

Type of equipment

Vertical CNC Lathe

Make

MAZAK

Max. dimension of product

Ø36.22×31.50in

Description

Vertical CNC Lathe for High-Torque Heavy Cutting
This vertical CNC lathe enables high-torque heavy-duty machining and supports process consolidation of turning and milling operations for large cylindrical components.
It is well suited for machining large parts used in construction machinery, heavy electrical equipment, and aerospace applications, contributing significantly to shorter production lead times.

[Key Features]
・Large machining area to accommodate large workpieces
・Efficient line configuration achieved by installing two symmetrical machines side by side
・High-rigidity, high-torque turning spindle
Cutting capability: 960 cm³/min
・Highly rigid headstock designed for heavy workpieces
Maximum supported workpiece weight: 3,000 kg
・Example machining conditions
Material: S45C
Spindle speed: 80 min⁻¹ (rpm)
Feed rate: 0.8 mm/rev
Depth of cut: 8 mm
・Spindle output: 30 kW (40 HP) [40% ED]
Maximum torque: 3,655 N·m

Productivity

--

machine 02

Machining Unit

NVL1350MC 1 units

Type of equipment

Vertical CNC Lathe

Make

DMG MORI

Max. dimension of product

62.99×43.31in

Description

Main Specifications
・High Rigidity
[MC Specification]
The rotary tool spindle is equipped with a built-in motor and large-diameter bearings, along with an ORC (Octagonal Ram) featuring a face-to-face dimension of 380 mm, ensuring high structural rigidity.
For extended Z-axis travel, a ZB axis with programmable positioning is employed. By raising or lowering the ZB axis according to workpiece height, machining can be performed with the ram extension kept as short as possible, contributing to stable and rigid cutting conditions.
Both T and MC specifications adopt sliding guideways on all axes, effectively suppressing vibration during machining.

・High Accuracy
[T / MC Specification]
The Z-axis is driven by a twin ball screw system, enabling more precise positioning control.
An optional in-machine workpiece measurement system capable of measuring workpiece diameter is available, supporting higher-precision machining.
In addition, an X-axis scale is provided as standard, further improving machining accuracy and positioning precision.

・Improved Productivity
[MC Specification]
The adoption of a double-arm ATC significantly reduces tool change time.
Unlike machines that require the ram to move to the magazine for direct tool changes, this design achieves a clear advantage in productivity through faster and more efficient tool exchange.

Productivity

--

machine 02

Machining Unit

DA500　2 units

Type of equipment

5-axis vertical machining center with turning function

Make

Makino

Max. dimension of product

31.50×35.43×21.65in

Description

This is a 5-axis vertical machining center that integrates high speed, high precision, and high reliability at an advanced level.
It excels in machining complex three-dimensional shapes and smooth curved surfaces, and is well suited for components that require superior surface quality, including semiconductor manufacturing equipment parts, as well as components for the aerospace, energy, and industrial robotics industries.

Its high-rigidity structure, stable 5-axis control performance, and optional turning function enable process consolidation and reduced machining time, making a significant contribution to improved productivity.

Productivity

4Pallets x　２

machine 02

Machining Unit

ZOLLER tool management solutions

Type of equipment

--

Make

ZOLLER

Max. dimension of product

--

Description

Universal device ideal for shrink fitting, pre-setting and measurements.
Central management of all MC / NC tool information

Productivity

--

machine 02

Machining Unit

--

Type of equipment

--

Make

--

Max. dimension of product

--

Description

--

Productivity

--

machine 03

Casting unit

Counter-pressure casting unit No.1

Make

SINTOKOGIO LTD

Max. dimension of product

600*600*500㎜

Description

Our proprietary differential pressure casting system enables casting under special environmental conditions such as pressurization, depressurization, and inert gas atmospheres.
It supports aluminum and magnesium alloys, and by precisely controlling molten metal flow, it achieves the production of high-quality castings with minimal defects.
In addition, the casting process is program-controlled, ensuring high repeatability and stable, consistent quality with reduced variation.

Dedicated molten metal holding electric furnaces:
・400 kg × 2 units
・150 kg × 2 units

Productivity

Approx. 10 / day

machine 03

Casting unit

Counter-pressure casting unit No.2

Make

SINTOKOGIO LTD

Max. dimension of product

1200*1200*800㎜

Description

Our proprietary differential pressure casting system enables casting under special environmental conditions such as pressurization, depressurization, and inert gas atmospheres.
It supports aluminum and magnesium alloys, and by precisely controlling molten metal flow, it achieves the production of high-quality castings with minimal defects.
In addition, the casting process is program-controlled, ensuring high repeatability and stable, consistent quality with reduced variation.

Dedicated molten metal holding electric furnaces:
・400 kg × 2 units
・150 kg × 2 units

Productivity

Approx. 10 / day

machine 03

Casting unit

Counter-pressure casting unit No.3

Make

SINTOKOGIO LTD

Max. dimension of product

1200*1200*1200㎜

Description

Our proprietary differential pressure casting system enables casting under special environmental conditions such as pressurization, depressurization, and inert gas atmospheres.
It supports aluminum and magnesium alloys, and by precisely controlling molten metal flow, it achieves the production of high-quality castings with minimal defects.
In addition, the casting process is program-controlled, ensuring high repeatability and stable, consistent quality with reduced variation.

Dedicated molten metal holding electric furnaces:
・400 kg × 2 units
・150 kg × 2 units

Productivity

Approx. 10 / day

machine 03

Casting unit

MAGMA soft5

Make

MAGMA

Max. dimension of product

--

Description

We utilize casting flow and solidification simulation software (MAGMA software) to simulate the entire casting process.
MAGMA software is widely recognized as one of the industry-standard analysis tools in the casting field and has a proven track record of use not only in manufacturing environments but also in research and validation applications.
By comprehensively analyzing molten metal flow and solidification behavior, as well as heat treatment, machining, residual stress, deformation, and cracking, the casting process can be effectively visualized.
The software accurately predicts molten metal flow within the mold during pouring (flow analysis), air entrapment and resulting gas defects, as well as the solidification process (solidification analysis) and the occurrence of shrinkage defects caused by solidification shrinkage.
Based on these analysis results, we develop and optimize casting process designs grounded in quantitative evidence, thereby reducing defects, improving quality, and contributing to the realization of stable and reliable casting quality.

Productivity

--

machine 03

Casting unit

SLS 3D printer sPro 60HD SLS

Make

3D SYSTEMS

Max. dimension of product

70.87×39.37×27.56in

Description

This system is a large-format sand mold additive manufacturing solution that enables the realization of more complex designs and highly intricate components with high precision, which were not achievable using conventional manufacturing approaches.
It significantly enhances design freedom and contributes to improved quality in the casting process.

[Key Features]
・High accuracy and high-speed printing performance, covering a wide range of applications from prototyping to mass production
・Capability to produce complex geometries that are difficult to achieve with conventional manufacturing methods
・Design changes can be implemented within seconds using 3D CAD data, greatly reducing lead time associated with design modifications

Productivity

--

machine 03

Casting unit

Sand Casting Meister SCM-800 3 units

Make

C-MET

Max. dimension of product

15.75×31.50×15.75in

Description

The Sand Casting Meister SCM-800 is Japan’s first domestically developed sand mold additive manufacturing system, utilizing a binder jetting process with inkjet heads.
By enabling sand mold production without the use of conventional tooling, it significantly reduces tooling costs and lead time in the casting process.
The system allows integrated casting of complex geometries, reducing the number of assembled parts while improving dimensional accuracy.

It also supports thin-wall structures and eliminates design constraints traditionally associated with parting lines, thereby greatly expanding design freedom.

We were an early adopter of this technology and currently operate three units continuously, enabling us to support not only prototype production but also mass production.
This flexible production capability allows us to respond to a wide range of customer requirements.

Since the initial introduction, we have worked closely with the manufacturer through ongoing technical discussions, contributing to improvements in usability and operational performance.
By evolving the equipment together with the manufacturer and accumulating practical know-how, we continue to leverage this advanced sand mold additive manufacturing technology to produce high-value-added cast components.

Productivity

--

machine 03

Casting unit

Self-hardening molding line

Make

SINTOKOGIO LTD

Max. dimension of product

Track Record:72.83×45.67×5.91in

Description

Self-hardening sand casting line
Ideal for complex configuration and large parts

Productivity

Approx. 50 / day

machine 03

Casting unit

Light core molding unit LYTE

Make

SINTOKOGIO LTD

Max. dimension of product

15.75×15.75×3.54in

Description

Light Core Forming Machine(Collapsible Core Manufacturing System)
This equipment is a dedicated forming machine for producing collapsible cores (light cores) used in casting processes.
The cores are designed to collapse easily after casting, enabling smooth core removal and significantly improving post-casting workability.
It allows the production of castings with complex internal geometries, including thin-walled structures and intricate internal passages, which are difficult to achieve using conventional core manufacturing methods.
As a result, design flexibility is enhanced, supporting lightweight designs and functional integration of cast components.
By utilizing the light core forming machine, we achieve stable quality, reduced defects, and improved process efficiency, contributing to the production of high-value-added cast products.

Productivity

--

machine 03

Casting unit

Heat treat furnace No.1 & No.2, No.3

Make

HOKURIKU TECHNO

Max. dimension of product

47.24×39.37×39.37in

Description

This equipment is a batch-type continuous gas furnace designed to meet the stringent quality requirements of aerospace components and other high-reliability applications.
It complies with AMS 2750 Class 4 and AMS 2771, and is operated under a process control system fully aligned with Nadcap requirements.
The furnace was upgraded in 2014 to enhance control performance and quality management.
In 2017, Nadcap accreditation was obtained, and through continuous operation and improvement, we maintain highly reliable heat treatment quality in accordance with international standards.

Productivity

T6 process 2 batch / day x 2 units

machine 03

Casting unit

Electric drying furnace x 2 units

Make

HOKURIKU TECHNO

Max. dimension of product

1200□

Description

Used to dry molds, heat treatment ageing and heating sand prior to shakeouts.

Productivity

--

machine 03

Casting unit

Spiral melting furnace　6 units

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Highly thermally efficient spiral-type gas melting furnace
• Immediately available aluminum alloy
AC2A, AC2B, AC4CH, AC4BA, AC7A, AC8A, A356, A354, A357

Productivity

300kg / unit

machine 03

Casting unit

Aluminum furnace　2 units

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Melting furnace refining TANIDA original alloy
・TA415 : Low silicon, High stregnth, Highly suitable for anodizing.
・TAK30 : Extremely high strength (tensile testing : max. 450 MPa)

Productivity

500kg / unit

machine 03

Casting unit

Magnesium furnace x 2 units

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Magnesium alloy – available immediately
AZ91, ZE41, EV31

Productivity

100kg / unit

machine 03

Casting unit

TIG welding equipment - Welbee Inverter A350P 2 units

Make

DAIHEN

Max. dimension of product

--

Description

Repair Welding Process (Welding)
(Nadcap Accredited)

・Nadcap-Approved Welding Process
We operate a Nadcap-accredited repair welding process, meeting the stringent quality requirements of the aerospace industry and other high-reliability applications.

Process control is strictly managed in accordance with international standards, covering welding parameters, procedures, operator qualification, and record management.

This ensures stable welding quality and high repeatability.
To support welding quality compliant with Nadcap requirements, we have selected the digitally controlled TIG welding machine Welbee Inverter A350P, featuring:
・Inverter-based system with excellent current control
・Pulsed TIG welding for precise heat input control and reduced distortion
・Digital control ensuring high repeatability of welding conditions
These capabilities enable stable and reliable welding, even for thin-walled and precision components.

Productivity

--

machine 03

Casting unit

2MFG GANTRY

Make

FRiGGi

Max. dimension of product

59.06×59.06×118.11in

Description

The FRiGGi gantry cutting machine 2MFG-HS, ideal for cutting large materials, is equipped with a rotary table and supports vertical, horizontal, and two-face cutting operations.
For aluminum cutting, it can process large materials up to 1,500 mm (H) × 1,500 mm (W) × 3,000 mm (L).
The blade rotates at speeds of up to 3,000 m/min, enabling ultra-high-speed cutting, and the machine also supports horizontal thin-slab cutting of slab materials.

Productivity

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