BREAK THE MOLD
Technologies employed at TANIDA will change your views
- Differential Pressure Casting Technology
- Sand layer 3D printer
- On-going research and development
- List of special process
Precision machining manufacturer with eminent knowledge
and advanced technology in casting
- Offering the production that incorporates ultra-modern technologies -
Our work starts as early as in the product design stage,
providing best solutions and processes that can only be made possible
with a view of exceeding the technical and manufacturing limitations.
In recent years, the manufacturing that takes all advantages of additive manufacturing
we offer have been adopted in various situations,
being in the forefront of 3D printer utilization for mass production.
BREAK THE MOLD
The technology of differential pressure casting has
many years of achievements since its launch.
3D additive manufacturing technology developed to
exceed customer expectations on shortest lead time.
The following explains two of the core fields,
substantially offered with TANIDA’s principle and the pursuit.
Technological development in seamless production of complex castings
with narrow passages
Successful reduction of weight and downsizing of
super complex aircraft engine components.
Domestic 3D AM technologies incorporating technologies unique to TANIDA,
allowing us to achieve improvements in productivity of aluminium and magnesium
alloy castings in excellent quality.
Products incorporating the technologies
Jet engine component
Casting technology that will provide a great reduction of defects, including shrinkage and pinhole
Control of internal pressure in chamber,MORE
and stable magnesium casting
in an inert gas atmosphere is possible
3D Additive Manufacturing Technology
This technology brings in reality seamless cores that integrate intricated passages
Increased productivity (more than x10), in comparison to the standard methodMORE
Ease of change in casting plan, contributing to faster issue resolution
break the mold 01
Differential Pressure Casting Technology
TANIDA has been operating its differential pressure casting process for many years. This process is effective to aluminum alloy and magnesium alloy, substantially reducing casting defects in sand castings. Castings produced with this unique method will have high fatigue strength and airtightness, without any downstream processes required such as Hot Isostatic Pressing (HIP) Process. This process is also suitable for thin-wall, complex castings, making it an innovative casting process like no other. TANIDA’s principle. It is all packaged in differential pressure casting method.
New Standard 02
Sand layer 3D printer
For sand casting, wooden mold (resin mold) is a mandatory tool to generate sand mold. However, with some projects, time constrains may not allow us to create wooden mold. Our solution to this is by the make of sand mold, replacing the time consuming wooden method. We are right in the pursuit of whatever we can to achieve the shortest delivery time possible.
Current Research and Development
Research and Development has always played a core role in TANIDA
to break the barriers in our industry. Research paper
LIST OF SPECIAL PROCESSES
For special processes and non-destructive inspection, it is imperative to maintain the consistency in evaluation and technical levels of inspectors.
TANIDA LTD offers entrusted inspections and other work areas with dominant skills and international standard compliant performances, so that our clients have the extended flexibility in those areas.
Applicable standards : ISAJT-G004 / Accreditation acquired : IHI
Applicable standards : ISAJT-23003, ISAJT-B007, AWS D17.1 / Accreditation acquired : IHI, KHI, Honeywell, Nadcap
Applicable standards : AMS2750 / Accreditation acquired : IHI, KHI, Honeywell, Nadcap
- Spark OES
Applicable standards : ASTM E1251, ASTM B954 / Accreditation acquired : IHI, KHI, Honeywell, Nadcap
- - Room temperature tensile test
Applicable standards : ASTM B557 / Accreditation acquired : IHI, KHI, Honeywell, Nadcap
- - Rockwell hardness test
Applicable standards : ASTM E18 / Accreditation acquired : IHI, KHI, Honeywell, Nadcap
Pre-penetrant Inspection Etching
Applicable standards : ASTM E1417 / Accreditation acquired : IHI, Honeywell, Nadcap
Fluorescent Penetrant Inspection
Applicable standards : ASTM E1417, ISAJT-P3TF47, HS447, J-RPS702, ISAJT-A002 / Accreditation acquired : IHI, KHI, SPP, Tamagawa-seiki, Nadcap
Applicable standards : ASTM E2698, ISAJT-A006, ISAJT-P3TF38 / Accreditation acquired : IHI, GE aviation, Nadcap
Applicable standards : ASTM E2445, ISAJT-A006, ISAJT-P3TF38 / Accreditation acquired : IHI, GE Aviation, Honeywell, KHI, Nadcap
Applicable standards : MIL-A-8625 TYPE 1, 1B, 2, 2B, 3 / Accreditation acquired : KHI, SPP, Honeywell, Nadcap
- Chromate treatment
Applicable standards : MIL-DTL-5541 TYPE1, 1A / Accreditation acquired : KHI, SPP, Honeywell, Nadcap
Applicable standards : ISAJT-22175 / Accreditation acquired : KHI, SPP, Honeywell, Nadcap
Quality Management System
Accreditation acquired : AS9100, IHI, KHI, SPP, Tamagawa-seiki