CREATING THE FUTURE MACHINE

machine 01

Inspection unit

CenterMax

Type of equipment

CMM

Make

CARL ZEISS

Max. dimension of product

900*1200*600㎜

Description

Scanning measurement possible／CATIA raw data readable ／Precision accurance 0.1 µm-th Gear measurement software GE Gear Pro

machine 01

Inspection unit

AccuraⅡ

Type of equipment

CMM

Make

CARL ZEISS

Max. dimension of product

1200*2400*1000㎜

Description

Suitable for high precision measurements of large items such as aerospace parts

machine 01

Inspection unit

PRISMO 7

Type of equipment

CMM

Make

CARL ZEISS

Max. dimension of product

900*1180*650

Description

--

machine 01

Inspection unit

COMET L3D 2 5M

Type of equipment

CCD Digitizer

Make

Steinbichler

Max. dimension of product

--

Description

Non-contact type CMM that allows high speed and precise evaluation of product configuration
Measurements in comparison to 3D model data and reverse engineering also possible.
Measurement accuracy : below 15µm in 400mm

machine 01

Inspection unit

Hand-held probe CMM

Type of equipment

Hand-held CMM XM-C1000

Make

KEYENCE

Max. dimension of product

Sample material up to 25kg

Description

Measurement range：300㎜×250㎜×150㎜
Repeatability：±3㎛
Used for in-process confirmation of precision

machine 01

Inspection unit

SURFCOM NEX DX

Type of equipment

Surface roughness / contour measuring unit

Make

ACCRETECH Tokyo Seimitsu

Max. dimension of product

--

Description

Roughness measurements detector suitable for measurements with high magnification and of wide areas. Outer diameter for detector is 14mm with measurement range 1000µm, measuring magnification up to x500,000. Auto-stop function for measurements in downward measurement and upside limit detection safety function.

machine 01

Inspection unit

Y.CT Compact

Type of equipment

X-ray CT Scanning System

Make

YXLON

Max. dimension of product

φ450*500mm, 30㎏

Description

Maximum X-ray tube output : Tube voltage 450kv / Tube amparage : 1.55mA
Detector : LDA (Line Sensor Detector)
Pixel Pitch : 254µm
Compact Industrial CT System for Medium and Large Parts Inspection
Suitable for iron components up to 65 mm thick and aluminum parts up to 250 mm, equipped with high output X-ray tube and line sensor, providing highly accurate and high resolution 3D images, easy and fast.

machine 01

Inspection unit

CR x Flex

Type of equipment

Digital radiography（CR）

Make

GE Oil & Gas

Max. dimension of product

2000×2000×2000

Description

Resolution : 100µm
High resolution digital radiographic X-ray inspection scanner
Extremely wide latitude (adjustable concentration range) allows for parts with large differences in thickness, or parts with multiple material to have its images evaluated in one single exposure.


International standards such as BAM / ASTM / EN compliant
(Nadcap approved CR)

machine 01

Inspection unit

Y.MU2000-D　XL

Type of equipment

Digital radiography（DDA）

Make

YXLON

Max. dimension of product

Φ800*1500mm, 60㎏

Description

Maximum X-ray tube output：　Tube voltage 225kV / Tube amparage：7.0mA
Detector : FPD (Digital Flat Panel Detector)
Pixel Pitch ：　200μm
Suitable for iron components up to 15 mm thick and aluminum parts up to 100 mm. FPD will offer high dynamic range with an excellent contrust resolution ideal for live shootings, providing speedy and accurate data on internal quality of the parts being inspected. The unit can manually shoot the images, as well as programmed shooting by teaching functions, suitable for efficient measurements of repetitve parts. ASTM compliant inspection possible. (Nadcap accreduted DDA)

machine 01

Inspection unit

ARL 4460 Metals Analyzer

Type of equipment

Ark Spark Optical Emission Spectrometer

Make

Thermo Fisher Scientific

Max. dimension of product

60ch(Maximum 42 ch)

Description

Analysis possible for extremely small amount starting from 1ppm. Element analysis of special metal also possible. All melts are analysed, data permanently stored for traceability to products

machine 01

Inspection unit

F.P.I. Line

Type of equipment

Fluorescent penetrant inspection line

Make

MARKTEC

Max. dimension of product

--

Description

ASTM1417 Type 1 Method A compliant / AMS2175 compliant Nadcap accredited

machine 01

Inspection unit

Etching process

Type of equipment

Etching process

Make

MARKTEC

Max. dimension of product

600*1000*600㎜

Description

Pre-penetrant etch of surface treatment (CP) Nadcap accredited

machine 01

Inspection unit

VHX-2000

Type of equipment

Digital microscope

Make

KEYENCE

Max. dimension of product

--

Description

Used for metal structure observation. Stereo microscope + SEM + Metallurgical microscope + measuring microscope functions

machine 01

Inspection unit

HELIOT710

Type of equipment

Helium leak tester

Make

ULVAC

Max. dimension of product

--

Description

Lowest sensitivity detection level 0.1*10-12Pa m3/sec Turbomolecular exhaust unit YPT

machine 01

Inspection unit

IPLEX TX

Type of equipment

Industrial endoscope

Make

OLYMPUS

Max. dimension of product

--

Description

In : Dia.2.4mm Temperature range : -25C / 80C (Ambient) 10C / 30C (under water)

machine 01

Inspection unit

INSTRON 5982

Type of equipment

Versatile material testing system

Make

INSTRON

Max. dimension of product

--

Description

Tensile Tester / Load : 100 kN Distance : 1,430mm(horizontal) / 1,930mm (vertical)

machine 01

Inspection unit

EPOCH 1000i

Type of equipment

Ultrasonic Testing Unit

Make

OLYMPUS

Max. dimension of product

--

Description

As a highly accuate UT, in addition to inspections in general UT mode that are compliant to appropriate standards, this unit has a phased array function that will enable visualisation of cross-sections in which will result in efficient and highly precise non destructive inspection

machine 01

Inspection unit

Wilson® BH3000

Type of equipment

Brinell hardness Tester

Make

BUEHLER/Wilson

Max. dimension of product

62.5～3000kgf

Description

Hardness Scale : HB

machine 01

Inspection unit

Rockwell hardness tester

Type of equipment

Hardness tester

Make

MITSUTOYO

Max. dimension of product

--

Description

Used for hardness inspection of integrally cast TP and cast TP

machine 02

Machining Unit

6Ti 1 unit

Type of equipment

Horizontal simultaneous 5 - Axis Machining Centre

Make

YASDA PRECISION TOOLS

Max. dimension of product

500*500mm

Description

--

Productivity

6Pallets

machine 02

Machining Unit

H30i 2 units

Type of equipment

Horizontal simultaneous 5 - Axis Machining Centre

Make

YASDA PRECISION TOOLS

Max. dimension of product

400*400mm

Description

--

Productivity

32Pallets(Total)

machine 02

Machining Unit

T1 2 units

Type of equipment

Horizontal 5 - Axis Machining Centre

Make

Makino

Max. dimension of product

1000*1000mm

Description

--

Productivity

2Pallets

machine 02

Machining Unit

MAM72-63V 5 units

Type of equipment

Horizontal simultaneous 5 - Axis Machining Centre

Make

Matsuura Machinery Corporation

Max. dimension of product

500*450mm

Description

--

Productivity

42Pallets(Total)

machine 02

Machining Unit

a82 2 units

Type of equipment

Horizontal simultaneous 4 - Axis Machining Centre

Make

Makino

Max. dimension of product

630*630mm

Description

24/7 operational by FMS system

Productivity

32 pallets FMS system

machine 02

Machining Unit

a81nx 1 unit

Type of equipment

Horizontal simultaneous 4 - Axis Machining Centre

Make

Makino

Max. dimension of product

630*630mm

Description

24/7 operational by FMS system

Productivity

32 pallets FMS system

machine 02

Machining Unit

a500Z 3 units

Type of equipment

Horizontal 5 - Axis Machining Centre

Make

Makino

Max. dimension of product

500*500mm

Description

24/7 operational by FMS system

Productivity

60 pallets FMS system

machine 02

Machining Unit

INTEGREX300 1 units

Type of equipment

Simultaneous 5 – Axis integrated NC

Make

MAZAK

Max. dimension of product

760*1524mm 10inch

Description

--

Productivity

--

machine 02

Machining Unit

INTEGREX200 2 units

Type of equipment

Simultaneous 5 – Axis integrated NC

Make

MAZAK

Max. dimension of product

φ660*1016㎜ 8inch

Description

--

Productivity

--

machine 02

Machining Unit

NVL1350MC 1 units

Type of equipment

Vertical CNC Lathe

Make

DMG MORI

Max. dimension of product

1600*1100mm

Description

--

Productivity

--

machine 02

Machining Unit

ZOLLER tool management solutions

Type of equipment

--

Make

ZOLLER

Max. dimension of product

--

Description

Universal device ideal for shrink fitting, pre-setting and measurements.
Central management of all MC / NC tool information

Productivity

--

machine 03

Casting unit

Counter-pressure casting unit No.1

Make

SINTOKOGIO LTD

Max. dimension of product

600*600*500㎜

Description

Differential Pressure Casting Unit very unique to TANIDA LTD. Casting in special conditions such as pressurized or decompressed atmosphere, inert gas atmosphere possible to produce high quality castings with aluminum and magnesium alloy. Programmed casts for stable quality. Electrical holding furnace designed only for this unit, 400kg x 2 and 150kg x 2

Productivity

Approx. 10 / day

machine 03

Casting unit

Counter-pressure casting unit No.2

Make

SINTOKOGIO LTD

Max. dimension of product

1200*1200*800㎜

Description

Differential Pressure Casting Unit very unique to TANIDA LTD. Casting in special conditions such as pressurized or decompressed atmosphere, inert gas atmosphere possible to produce high quality castings with aluminum and magnesium alloy. Programmed casts for stable quality. Electrical holding furnace designed only for this unit, 400kg x 2 and 150kg x 2

Productivity

Approx. 10 / day

machine 03

Casting unit

Counter-pressure casting unit No.3

Make

SINTOKOGIO LTD

Max. dimension of product

1200*1200*1200㎜

Description

(日本語) 当社独自の差圧鋳造装置。加圧、減圧、不活性ガス雰囲気など、特殊な環境下での鋳造や、高品質な鋳造品の製造を可能としている。アルミ、マグネ合金に対応。プログラム制御された鋳造による、品質の安定。

Productivity

Approx. 10 / day

machine 03

Casting unit

MAGMA soft5

Make

MAGMA

Max. dimension of product

--

Description

Fluidity and solidification analysis software for castings

Productivity

--

machine 03

Casting unit

SLS 3D printer sPro 60HD SLS

Make

3D SYSTEMS

Max. dimension of product

381*330*450㎜

Description

High performance 3D priter - Laser type
Sintering of sands and resins by laser making any configuration possible

Productivity

--

machine 03

Casting unit

3D Printer 3 units

Make

C-MET

Max. dimension of product

400*800*400㎜

Description

Japan's first sand lamination molding equipment. Binder jetting type by inkjet head.
Great reduction of molding and its labor cost in casting process, as this unit is suitable for production of sand molds without patterns. Reduction of necessary parts by integrated, seamless production of complex shape casts, improvements on accuracy, allowing configuration with thin wall, releasing us from the limitations on designation of molds in designing process will result in and offer exntensive range of possibilities in the design. TANIDA LTD has 3 of these units operational at all times, for prototypes and mass productions.

Productivity

--

machine 03

Casting unit

Automated casting line

Make

KANAMORI SYSTEM

Max. dimension of product

550*650*270㎜

Description

Ideal for mass production of simple configurations
Casting line with green sand mold

Productivity

Approx. 150 / day

machine 03

Casting unit

Self-hardening molding line

Make

SINTOKOGIO LTD

Max. dimension of product

1850*1160*150㎜

Description

Self-hardening sand casting line
Ideal for complex configuration and large parts

Productivity

Approx. 50 / day

machine 03

Casting unit

Light core molding unit LYTE

Make

SINTOKOGIO LTD

Max. dimension of product

400*400*90㎜

Description

Collapsible core molding unit

Productivity

--

machine 03

Casting unit

Heat treat furnace No.1 & No.2

Make

HOKURIKU TECHNO

Max. dimension of product

1200*1000*1000㎜

Description

Batch-type continuous furnace (gas furnace) / AMS2750 class 4 compliant / AMS2771 compliant / Renewed in 2014 / Nadcap accredited in 2017

Productivity

T6 process 2 batch / day x 2 units

machine 03

Casting unit

Electric drying furnace x 2 units

Make

HOKURIKU TECHNO

Max. dimension of product

1200□

Description

Used to dry molds, heat treatment ageing and heating sand prior to shakeouts.

Productivity

--

machine 03

Casting unit

Spiral melting furnace

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Spiral type gas melting furnace with excellent thermal efficinecy
Aluminum alloy for immediate availability -
AC2A, AC2B, AC4CH, AC4BA, AC7A, AC8A, A356, A354, A357

Productivity

300kg / unit

machine 03

Casting unit

Aluminum furnace x 6 units

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Melting furnace refining TANIDA original alloy TA415 : Low silicon, High stregnth, Highly suitable for anodizing. TAK30 : Extremely high strength (tensile testing : max. 450 MPa)

Productivity

500kg / unit

machine 03

Casting unit

Magnesium furnace x 2 units

Make

HOKURIKU TECHNO

Max. dimension of product

--

Description

Magnesium alloy – available immediately

Productivity

100kg / unit

machine 03

Casting unit

TIG welding equipment - Welbee Inverter A350P

Make

DAIHEN

Max. dimension of product

--

Description

Repair Welding Process (Welding)
Nadcap accredited

Productivity

--