ENTRUSTED INSPECTION
INSPECTION
Information on Entrusted Inspection
TANIDA offers high quality inspection by Nadcap approved inspectors,
using reliable and superior techniques at a fair price and lead-time.
Certifications
ISO9001 Certificated in Apr 1998
ISO14001 Certificated in May 2001
JISQ9100 Certificated in Dec 2009※1
Nadcap※2
• Non-destructive inspection (PT Fluorescent Penetrant Testing)(Accredited since January 2015)
• Chemical process (PPE etching) )(Accredited since January 2015)
• Heat treatment (HT Aluminum alloy / Magnesium alloy)(Accredited since October 2017)
• Material testing (MTL tensile test, hardness test, analysis)(Accredited since March 2019)
• Non-destructive inspection (DDA / CR digital x-ray inspection)(Accredited since August 2019)
• Welding (WLD repair welding)(Accredited since May 2020)
- Entrusted Inspection -
Example of Non-destructive inspection equipment in TANIDA
■X-ray CT scanning
Fluorescent penetrant system
■Internal analysis
Nadcap approved
■X-ray DR scanning
Optical 3D digitizer
■ASTM compliant
High accuracy non-contacting measurements by CCD camera
Non-Destructive Inspection by X-ray CT
Internal quality inspection by NDT for parts and assembly / Internal quality inspection for casted parts, monitor casting defects and locations / Quality inspection for weldment and brazed parts / Inspection of contacts on electrical and electronic circuit / Inspection of filler in parts interior (example : silicon) / Inspection and dimensional measurement of internal contour / Outputting 3D data (polygon modelling)
In addition to other Non-Destructive internal examination, broad range of inspections are available as most suitable to every single needs.
MACHINE 01
X-Ray CT Scanning
Y.CT CoMPACT
Y.CT Compact
- Make
- YXLON
- Maximum work-size
- φ450*500mm, 30㎏
- Maximum X-ray tube output
- Tube voltage 450 kV / Tube current 1.55 mA / mini-focus
- Resolution limit : detection limit
- 254μm pixel pitch
- Magnification
- ×1.37
- Voxel size
- under 110 µm
- Detector
- Line sensor detector
Suitable for inspection of mid to large sized items, mini-focus X-ray CT system is the best solution for thickness up to 65mm for iron and 250mm for aluminium. Slice images generated only in 30 seconds, it is well suited for supervision of production process, quality control, and prototype manufacturing. fitted with high-res 450kV X-ray generator and line sensor optimised for acquisition of images, getting 3D image data has never been easier and quicker.
Inspection fee
Standard rate
45,000 / pose (Up to 1 hour including placement and parameter adjustment) (Output – continuous slice images)
Hourly rate
35,000/hour
3D analysis
30,000 / continuous data including 2 pose output
2,500 / images 3D images of specific areas / locations
20,000 / date output in STL (polygon data)Standard lead time
7 days from receipt of sample (Expedited service available upon request)
Cost estimation
Sample size
H150mm x W120mm
Condition
1mm pitch, 60sec / slice, 150 slice x 60 sec = 150 minutes, with 3D analysis
A : standard rate 45,000 + images taken for 2.5 hours x 35,000 = 132,500 yen
B : 3D analysis Output of slice continuous image data from different directions = 30,000 yen
C : Dimensional measurement of specified areas, 2 outputs of image data = 5,000
Total = 167,500 yen
MACHINE 02
X-Ray DR Scanning
Y.MU2000-D
Y.MU2000-D
- Make
- YXLON
- Maximum work-size
- Φ800*1500mm, 60㎏
- Maximum X-ray tube output
- Tube voltage 225 kV / Tube current 7.0 mA
focus size 0.25/0.30/0.50/0.8 - Resolution pitch ：
Resolution limit : detection limit : - 200μm
- Detector
- FPD (Flat Panel Detector) 200 x 200
The latest digital flat panel detector FPD is ideal for inspection of extra large items, and a combination with Y.HDR-Inspect technology will allow us to observe in details with sharp and clear videos, even if the material has a mixture of thin and thick areas. Output will be a high quality, high-contrast vivid 2D image data. This unit is appropriate for thickness approximately 100mm for aluminium, and 15mm for iron, and can be used for manual shot. It is also capable of programmed shooting using the teaching function, a great tool if you are measuring repetitively.
Inspection fee
Standard rate
30,000 / pose (Up to 1 hour including placement and parameter adjustment)
Hourly rate
35,000/hour
3D analysis
2,500 / each (data in .tiff format)
Standard lead time
5 days from receipt of sample (Expedited service available upon request)
Cost estimation
Description of work
Confirmation of wiring status for electronic component
Sample size
H120 x W50 mm (Qty : 5)
A : Standard rate 30,000 + measurement 1.5 hours / 35,000 = 82,500
B : 2 each (Qty : 5) x 2,500 = 25,000
Total = 107,500 yen
OTHER machine
Major inspections and verifications offered
Non-Destructive Inspection
- Penetrant Inspection ※1
- Fluorescent Penetrant System (Nadcap approved))
Detects surface defects such as cracks and pin-holes with high accuracy
Inspection report issued by Nadcap approved inspector
- Dimensional measurement
- Contacting-type CMM
High accuracy dimensional measurement to the 1/1000th by Carl Zeiss CenterMax
Profile measurement and gear measurement & analysis also available
- Non-contacting type CMM (Optical digitizer)
High accuracy measurement of contour by Steinbicheler COMET-IV
Output of shape comparison data by colour map
Utilization of data for reverse engineering
Destructive Inspection
- Material Testing (Nadcap approved) ※1
- Detects surface defects such as cracks and pin-holes with high accuracy
Inspection report issued by Nadcap approved inspector
- Structural Observation
- Keyence VHX-2000 Observation data from microscope suitable for observation of metallography, stereo microscope + SEM + Metallurgical microscope and measuring microscope
- Services Offered -
WORK 01
Heat Treatment
- Batch type continuous furnace (gas furnace) : 3 units
Make Hokuriku Techno Feature AMS2750 class 4, AMS2771 compliant / Nadcap approved Work-size 1200×1000×1000
- AMS compliant, Nadcap approved heat treat furnace
- Data available for the temperature during the process, equivalent to T6 HT process, 2 batch / day
WORK 02
Test Piece
- Producing high-precision test piece for internal material testing
- TANIDA can also produce test piece from customer provided sample material.
We are able to fabricate ideal test piece by precision machining, according to the test content and budget.
Our test piece will be made with surface treated and machined material to suit your needs.
WORK 03
Simulation
- Casting Simulation (CAE)
- MAGMA SOFT simulates flowability and solidification of castings, helping you to build most suitable gating and casting plan
Make MAGMA Feature Flow and solidification analysis software for casting